Precision Deep Drawn Cold Rolled Steel Burner Tube

Precision Deep Drawn Cold Rolled Steel Burner Tube

[click to enlarge]

This steel burner tube, which was designed for use in a gas range burner assembly for a major US appliance manufacturer was converted from a process of cutting, forming and machining tubing. At Peterson Manufacturing, LLC., we utilized our high-speed transfer press technology to produce the precision deep drawn metal stamping “complete to print” with each stroke of the press. Our process resulted in a savings in excess of $200,000 per year for the customer.

The burner tube is 2.080″ long with a diameter of .950″. The 1008 – 1010 cold-rolled steel part, which is .025″ thick, was then zinc-plated. We ensured the 600,000 units met tolerances of ± .005″ and complied with the customer’s specifications.
At Peterson Manufacturing, we believe in the power of building long-lasting customer relationships as we perform precision deep drawn metal stamping one part at a time. We carefully study and assess the design, engineering and processes in order to produce the most functional, cost-effective parts possible.

Our ability to reduce costs by replacing metal forming processes such as screw machining, tube fabricating and cold heading with our high-speed transfer press technology continues to bring us repeat customers.

For more information on this precision deep drawn metal stamping project, see the table below or contact us directly.

Highlights of a Precision Deep Drawn Metal Stamping Project

Product Description
This Burner Tube is used in a Gas Range Burner Assembly
Deep Drawn Metal Stamping Capabilities Applied/Processes
Primary:
Deep Drawn
Equipment Used to Manufacture Part
High Speed Transfer Press, Complete in Press
Overall Part Dimensions
Ø 0.950 Diameter x 2.080 Length
Tightest Tolerances
± 0.005
Material Used
1008 - 1010 Cold Rolled Steel
Thickness: 0.025"
Material Finish
Zinc Plate
In process testing/inspection performed
SPC - Statistical Process Control
Market
Gas Range Appliance Manufacturer
Volume
600,000 per Year
Delivery/Turnaround Time
2-3 Weeks
Delivery Location
USA & Mexico
Standards Met
Customer Specifications, 2D CAD Drawing
Product Name
Burner Tube